Vol.26 TECHNICAL COUNSELING FAQ(6)
"SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM"
This time, we will introduce “Solution for slug pulling of a sheet metal with protective film” and “Height adjustment shim combinations” from the questions we have contacted the Tool Consultation.
SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM
Are there any good measures?
If the material with protective film on the surface is punched out, the film will not be cut completely and it will remain on the material, causing the holding mark and slug pulling.
In this case, the following measures can be considered.
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1.
First of all, keep the cutting edge of the punch and die sharp.
If cutting is done with the cutting blade worn, the film will not be cut.
We recommend regrinding at shorter intervals than usual.
In particular, please note that the corners of the square and rectangle punch are easily worn. -
2.
Use a narrow clearance die than standard.
In addition, there is also a method to reduce the stretch of film by narrowing the guide clearance and holding the edge of the hole.
Fig.1 Clearance between punch and die
Fig.2 Clearance between punch and guide
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3.
Increase die penetration.
(Adjust a punch height length longer)
(See Fig.3) -
4.
If the punch edge has a urethane kicker and it is deteriorated,
replace it with a new one.
Fig.3 Die penetration
ABOUT HEIGHT ADJUSTMENT SHIM COMBINATIONS
Is there a list of shim combinations?
Height adjustment is required when using a forming tool.
Generally, for height adjustment…
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1.
Perform on the machine side.
(For hydraulic type) - 2. Perform the head adjustment.
- 3. Adjust with shim.
When performing height adjustment with shim,
the shim set consists of a total of 5 shims with a thickness of 0.4, 0.5, 0.6, 0.7 and 0.8 each.
Please use in combination referring to the table on the right.
Table of height adjustment shim combinations
| Thickness | combination of shims | ||||
| 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | |
| 0.4 | 〇 | ||||
| 0.5 | 〇 | ||||
| 0.6 | 〇 | ||||
| 0.7 | 〇 | ||||
| 0.8 | 〇 | ||||
| 0.9 | 〇 | 〇 | |||
| 1.0 | 〇 | 〇 | |||
| 1.1 | 〇 | 〇 | |||
| 1.2 | 〇 | 〇 | |||
| 1.3 | 〇 | 〇 | |||
| 1.4 | 〇 | 〇 | |||
| 1.5 | 〇 | 〇 | |||
| 1.6 | 〇 | 〇 | 〇 | ||
| 1.7 | 〇 | 〇 | 〇 | ||
| 1.8 | 〇 | 〇 | 〇 | ||
| 1.9 | 〇 | 〇 | 〇 | ||
| 2.0 | 〇 | 〇 | 〇 | ||
| 2.1 | 〇 | 〇 | 〇 | ||
| 2.2 | 〇 | 〇 | 〇 | 〇 | |
| 2.3 | 〇 | 〇 | 〇 | 〇 | |
| 2.4 | 〇 | 〇 | 〇 | 〇 | |
| 2.5 | 〇 | 〇 | 〇 | 〇 | |
| 2.6 | 〇 | 〇 | 〇 | 〇 | |
| 2.7 | 〇 | 〇 | 〇 | 〇 | 〇 |
ADVICE ON ONE POINT
Adjustment with the punch shim is quite difficult.
In such a case, please prepare a die shim.
Adjust with a die shim until the required forming shape is obtained.
When the adjustment is complete, use the shim with the same thickness as the die shim used for the adjustment on the punch side to remove the die shim.
It's much easier to make adjustments using the die shim.
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vol.1 COUNTERMEASURES FOR SLUG PULLING IN PUNCHING PROCESS
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vol.2 LIFE COUNTERMEASURE FOR TOOLING
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Vol.3 TOOL MAINTENANCE
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Vol.4 FORMING TOOL
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Vol.5 MATERIAL FOR TOOLING
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Vol.6 FOR CLEARANCE OF THE CUTTING DIE
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Vol.7 ABOUT TURRET PUNCH PRESS MACHINE
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Vol.8 VARIOUS KINDS OF SPECIAL SHAPE
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Vol.9 PARTS NAME OF STANDARD TOOLING
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Vol.10 EACH NAMES OF FORMING TOOL
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Vol.11 MATERIAL PROPERTIES (STEEL)
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Vol.12 MATERIAL PROPERTIES
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Vol.13 CALCULATION FORMULAS FREQUENTLY USED IN SHEET METAL
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Vol.14 HEIGHT ADJUSTMENT FREE TOOL
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Vol.15 HOW TO DRAW AND READ DRAWINGS
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Vol.16 HOW TO DRAW AND READ DRAWING (PRACTICAL USE)
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Vol.17 SHAPE INSTRUCTION FOR FORMING TOOLS(1)
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Vol.18 SHAPE INSTRUCTION FOR FORMING TOOLS(2)
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Vol.19 CODE MANAGEMENT
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Vol.20 BENDING TECHNICAL INFORMATION
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Vol.21 TECHNICAL COUNSELING FAQ(1) "COUNTERMEASURES FOR GALLING"
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Vol.22 TECHNICAL COUNSELING FAQ(2) "BURRING FOR THREAD FORM"
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Vol.23 TECHNICAL COUNSELING FAQ(3) "PITCH OF SINGLE PIERCING"
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Vol.24 TECHNICAL COUNSELING FAQ(4) "SHEAR OPTIONS"
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Vol.25 TECHNICAL COUNSELING FAQ(5) "HOLDING MARK"
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Vol.26 TECHNICAL COUNSELING FAQ(6) "SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM"
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Vol.27 TECHNICAL COUNSELING FAQ(7) "MATERIAL WARPING PREVENTION DURING"
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Vol.28 TECHNICAL COUNSELING FAQ(8) "WARPING PREVENTION OF BLANKING OUT"
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Vol.29 TECHNICAL COUNSELING FAQ(9) "COUNTERSINK FOR COUNTERSUNK SCREW"
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Vol.30 THE ORDERING GUIDE(1) "HOW TO INSTRUCT SHAPE AND DIMENSIONS"
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Vol.31 THE ORDERING GUIDE(2) "REFERENCE KEY DIRECTION"
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Vol.32 THE ORDERING GUIDE(3) "ANGLE INDICATION OF ANGLED TOOL"
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Vol.33 THE ORDERING GUIDE(4) "SELECT SPECIFICATION OF PUNCH"
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Vol.34 THE ORDERING GUIDE(5) "DIE SPECIFICATION SELECTION"

