Vol.1 COUNTERMEASURES FOR SLUG PULLING IN PUNCHING PROCESS
One of the problems that occur when punching with an NC turret punch press is slug pulling.
It is generally said that slug pulling are round or simple in shape and often occur when the thick plate is thin.
This chapter summarized some measures, including slug catcher die, for this slug pulling.
Mechanism of slug pulling
- A.Vacuum adsorption
- B.Oil film adsorption
- C.Magnetic adsorption
- D.Cutting edge pressure bonding by burrs etc.
Countermeasures for slug pulling
Slug Catcher Die(Standard specification)
Catch the slug to prevent slug pulling.
① Material is cut off at [A] part.
② The slug is compressed
in the process of
punching at [B] part.
③ Drags the slug through the relief.
④ [B] part is narrower
than [C] part so the
slug cannot comes up.
COUNTERMEASURE FOR UPPER DIE (PUNCH SIDE)
1) ADUST I NG UPPER TOOL I NG HEIGHT
Insert punch edge deeply to inside the die to push the slug properly.
2) SLUG EJECTOR(STANDARD SPECIFICATION)
The slug ejector attached to the cutting edge of the punch forcibly removes scraps.
(Preventing adhesion/ adsorption)
3) COMPRESSED AIR
The compressed air is discharged directly from the air hole of the tool center and blown to the slug to forcibly remove the slug.
4) SHEAR ANGLE
By attaching a shear angle to the cutting edge of the punch, the slug is deformed and its repulsive force (spring-back) is used to prevent slug pulling.
COUNTERMEASURE FOR LOWER DIE(DIE SIDE)
1) SELECTION OF DIE CUTTING EDGE
The cutting edge has the following specifications in addition to the slug catcher.
2) DEPOSITION PROCESS(D Process)
Put electrical super hard spot(Carbide coating) onto inside of die hole.
Other Solution
- 1.Do not use the processing oil.
- 2.Use with an appropriate clearance.
- 3.Do enough demagnetizing.
We recommend that you try these methods individually or in combination,
depending on the material, thickness and punched form of the workpiece.
vol.1 COUNTERMEASURES FOR SLUG PULLING IN PUNCHING PROCESS
vol.2 LIFE COUNTERMEASURE FOR TOOLING
Vol.3 TOOL MAINTENANCE
Vol.4 FORMING TOOL
Vol.5 MATERIAL FOR TOOLING
Vol.6 FOR CLEARANCE OF THE CUTTING DIE
Vol.7 ABOUT TURRET PUNCH PRESS MACHINE
Vol.8 VARIOUS KINDS OF SPECIAL SHAPE
Vol.9 PARTS NAME OF STANDARD TOOLING
Vol.10 EACH NAMES OF FORMING TOOL
Vol.11 MATERIAL PROPERTIES (STEEL)
Vol.12 MATERIAL PROPERTIES
Vol.13 CALCULATION FORMULAS FREQUENTLY USED IN SHEET METAL
Vol.14 HEIGHT ADJUSTMENT FREE TOOL
Vol.15 HOW TO DRAW AND READ DRAWINGS
Vol.16 HOW TO DRAW AND READ DRAWING (PRACTICAL USE)
Vol.17 SHAPE INSTRUCTION FOR FORMING TOOLS(1)
Vol.18 SHAPE INSTRUCTION FOR FORMING TOOLS(2)
Vol.19 CODE MANAGEMENT
Vol.20 BENDING TECHNICAL INFORMATION
Vol.21 TECHNICAL COUNSELING FAQ(1) "COUNTERMEASURES FOR GALLING"
Vol.22 TECHNICAL COUNSELING FAQ(2) "BURRING FOR THREAD FORM"
Vol.23 TECHNICAL COUNSELING FAQ(3) "PITCH OF SINGLE PIERCING"
Vol.24 TECHNICAL COUNSELING FAQ(4) "SHEAR OPTIONS"
Vol.25 TECHNICAL COUNSELING FAQ(5) "HOLDING MARK"
Vol.26 TECHNICAL COUNSELING FAQ(6) "SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM"
Vol.27 TECHNICAL COUNSELING FAQ(7) "MATERIAL WARPING PREVENTION DURING"
Vol.28 TECHNICAL COUNSELING FAQ(8) "WARPING PREVENTION OF BLANKING OUT"
Vol.29 TECHNICAL COUNSELING FAQ(9) "COUNTERSINK FOR COUNTERSUNK SCREW"
Vol.30 THE ORDERING GUIDE(1) "HOW TO INSTRUCT SHAPE AND DIMENSIONS"
Vol.31 THE ORDERING GUIDE(2) "REFERENCE KEY DIRECTION"
Vol.32 THE ORDERING GUIDE(3) "ANGLE INDICATION OF ANGLED TOOL"
Vol.33 THE ORDERING GUIDE(4) "SELECT SPECIFICATION OF PUNCH"
Vol.34 THE ORDERING GUIDE(5) "DIE SPECIFICATION SELECTION"