Vol.26 T&J konseling teknis(6)
"SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM"
This time, we will introduce “Solution for slug pulling of a sheet metal with protective film” and “Height adjustment shim combinations” from the questions we have contacted the Tool Consultation.
SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM
Are there any good measures?
If the material with protective film on the surface is punched out, the film will not be cut completely and it will remain on the material, causing the holding mark and slug pulling.
In this case, the following measures can be considered.
-
1.
First of all, keep the cutting edge of the punch and die sharp.
If cutting is done with the cutting blade worn, the film will not be cut.
We recommend regrinding at shorter intervals than usual.
In particular, please note that the corners of the square and rectangle punch are easily worn. -
2.
Use a narrow clearance die than standard.
In addition, there is also a method to reduce the stretch of film by narrowing the guide clearance and holding the edge of the hole.
Fig.1 Clearance between punch and die

Fig.2 Clearance between punch and guide

-
3.
Increase die penetration.
(Adjust a punch height length longer)
(See Fig.3) -
4.
If the punch edge has a urethane kicker and it is deteriorated,
replace it with a new one.
Fig.3 Die penetration

ABOUT HEIGHT ADJUSTMENT SHIM COMBINATIONS
Is there a list of shim combinations?
Height adjustment is required when using a forming tool.
Generally, for height adjustment…
-
1.
Perform on the machine side.
(For hydraulic type) - 2. Perform the head adjustment.
- 3. Adjust with shim.
When performing height adjustment with shim,
the shim set consists of a total of 5 shims with a thickness of 0.4, 0.5, 0.6, 0.7 and 0.8 each.
Please use in combination referring to the table on the right.
Table of height adjustment shim combinations
Thickness | combination of shims | ||||
0.4 | 0.5 | 0.6 | 0.7 | 0.8 | |
0.4 | 〇 | ||||
0.5 | 〇 | ||||
0.6 | 〇 | ||||
0.7 | 〇 | ||||
0.8 | 〇 | ||||
0.9 | 〇 | 〇 | |||
1.0 | 〇 | 〇 | |||
1.1 | 〇 | 〇 | |||
1.2 | 〇 | 〇 | |||
1.3 | 〇 | 〇 | |||
1.4 | 〇 | 〇 | |||
1.5 | 〇 | 〇 | |||
1.6 | 〇 | 〇 | 〇 | ||
1.7 | 〇 | 〇 | 〇 | ||
1.8 | 〇 | 〇 | 〇 | ||
1.9 | 〇 | 〇 | 〇 | ||
2.0 | 〇 | 〇 | 〇 | ||
2.1 | 〇 | 〇 | 〇 | ||
2.2 | 〇 | 〇 | 〇 | 〇 | |
2.3 | 〇 | 〇 | 〇 | 〇 | |
2.4 | 〇 | 〇 | 〇 | 〇 | |
2.5 | 〇 | 〇 | 〇 | 〇 | |
2.6 | 〇 | 〇 | 〇 | 〇 | |
2.7 | 〇 | 〇 | 〇 | 〇 | 〇 |
ADVICE ON ONE POINT
Adjustment with the punch shim is quite difficult.
In such a case, please prepare a die shim.
Adjust with a die shim until the required forming shape is obtained.
When the adjustment is complete, use the shim with the same thickness as the die shim used for the adjustment on the punch side to remove the die shim.
It's much easier to make adjustments using the die shim.

Vol.1 Solusi untuk mencegah slug naik kepermukaan
Vol.2 Solusi untuk meningkatkan masa pakai tool
Vol.3 Pemeliharaan tool
Vol.4 Forming tool
Vol.5 Material yang digunakan untuk memproduksi tool
Vol.6 Die Clearance
Vol.7 Mesin Turret Punch Press
Vol.8 Berbagai macam Bentuk spesial
Vol.9 Nama bagian-bagian tool standar
Vol.10 Forming tool
Vol.11 Jenis material (Baja)
Vol.12 Jenis material (Logam nonferrous)
Vol.13 Rumus penghitungan yang populer digunakan dalam Lembaran logam
Vol.14 Tool bebas pengaturan ketinggian
Vol.15 Cara menggambar dan membaca gambar (Dasar)
Vol.16 Cara menggambar dan membaca gambar (Penggunaan praktis)
Vol.17 Instruksi bentuk untuk forming tools(1)
Vol.18 Instruksi bentuk untuk forming tools(2)
Vol.19 Manajemen kode
Vol.20 Informasi teknis bending
Vol.21 T&J konseling teknis(1) "COUNTERMEASURES FOR GALLING"
Vol.22 T&J konseling teknis(2) "BURRING FOR THREAD FORM"
Vol.23 T&J konseling teknis(3) "PITCH OF SINGLE PIERCING"
Vol.24 T&J konseling teknis(4) "SHEAR OPTIONS"
Vol.25 T&J konseling teknis(5) "HOLDING MARK"
Vol.26 T&J konseling teknis(6) "SOLUTION FOR SLUG PULLING OF A SHEET METAL WITH PROTECTIVE FILM"
Vol.27 T&J konseling teknis(7) "MATERIAL WARPING PREVENTION DURING"
Vol.28 T&J konseling teknis(8) "WARPING PREVENTION OF BLANKING OUT"
Vol.29 T&J konseling teknis(9) "COUNTERSINK FOR COUNTERSUNK SCREW"
Vol.30 Panduan pemesanan(1) "HOW TO INSTRUCT SHAPE AND DIMENSIONS"
Vol.31 Panduan pemesanan(2) "REFERENCE KEY DIRECTION"
Vol.32 Panduan pemesanan(3) "ANGLE INDICATION OF ANGLED TOOL"
Vol.33 Panduan pemesanan(4) "SELECT SPECIFICATION OF PUNCH"
Vol.34 Panduan pemesanan(5) "DIE SPECIFICATION SELECTION"